Precision
Sheet Metal automotive components, automotive parts, automobile parts,
two wheeler parts, pulleys, footrests, sprockets,silencers, stands,chainwheels,
komal metal works
ISO/TS:16949:2002 CERTIFIED
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Qualified QA
Manger
Qualified QA
Inspectors
Internal QA
Audits
First Part Inspection
Inspection at
every operation
In – process
Dimentional
Inspection
Computerized
Scanning
Equipment
Final QA eliminating
need
For incoming
inspection by
our customers. |
Komal
Precision Products Inc.
Quality
Information:
Komal
recognizes the benefits of an in- house quality assurance organization.
The following key points outline our quality system.
Management
Responsibility :
Customer
satisfaction surveys find that we are recognized by our customers as being
extremely responsive. We are very proud of this as it confirms our dedication
to our customer first attitude.
Our organizational
structure is functionally designed to focus on the customer.
Our management
review process involves top management evaluation of our quality system.
Quality
System :
We conduct
quality planning to review our resources , technology, skills, equipment
and process knowledge to insure that we will meet or exceed all customer
requirements.
We follow
a comprehensive quality planning process.
Contract
Review :
We
carefully review customer contracts to insure that all requirements are
thoroughly understood and are mutually agreed on.
Document
and Data Control :
We have
a strong system which includes an Industrial Engineer who prepares and
controls assembly process and related documentation. We also have a Quality
Co-ordinator who manages our ISO related documentation.
Purchasing
:
We
have a Supplier Quality Assurance Engineer who compiles monthly reports
on our supplier base. We require product qualification packages of our
supplier base. We require product qualification packages of our suppliers
and have a program to certify our preferred subcontractors .
Customer
Supplied Product :
Consignment
can include any thing from parts to packaging . We have special identifiers
for all such items .
Product
Identification and Trace ability:
We use
a system of tags and stickers to insure proper product identification throughout
all stages of production. Tractability for product is and available
option.
Process
Control :
We have
a strong manufacturing operation with related processes to insure
that customer requirements are met.
Inspection
and Testing :
We have
inspection labs staffed with well trained inspectors performing receiving,
in- process and final inspections . Records are kept for all related
activities.
Calibration
:
We use
a database to manage an internal staff to periodically calibrate and certify
company and employee owned tooling and to mange gage R ‘&’R
studies .
Corrective
and Preventative Action :
Our CA/PA
process captures a variety of opportunities for improvement. Pas
include trend information from a variety of sources. We also have a system
to capture effectiveness of both Corrective and Preventative Actions.
Handling,
Storage, Packaging and Delivery :
We have
extensive documentation on how we handle these items. We also have a dedicated
staff of material handlers, shipping , and receiving personnel.
Quality
Records :
We have
an extensive table detailing our objective evidence of the existence and
effectiveness or our quality system.
Internal
Quality Audits :
We have
a comprehensive, benchmark system. We have a formally trained group of
internal auditors from different functional areas of the company performing
quarterly and follow up audits .
Training
:
We have
unique automated system for identifying required training by job title
with related records. We also capture global training to enhance job
skills to better service our customers.
Statistical
Techniques :
We have a extensive , fine tuned SPC
program .We do understand process
control vs. process capability. We have a stsatistical analyst on staff.
We also provide training to our machine operators .
In
summary Komal is totally committed to operating our business
with customer quality and satisfaction as our number one focus.
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sheet metal components, automotive spare parts,
pulleys, stands, silencers, sprockets, automobile footrests, two wheeler
parts, manufacturer, exporter, importers, suppliers, dry shockers, stays,
washers, stays, brackets, prototypes, assemblies